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                   Touchy Circuits

    T-Ink is replacing switches and wires with a novel and cheap idea: conductive ink.

                                    By Monte Burke

    Players of clue FX, Hasbro's latest version of its classic game, move new suspects Lord Gray and Lady Lavender around the Tudor mansion. The novel twist is that a playing piece can move onto a "hotspot" and trigger tiny speakers to sound out a due to help divine the murderer. The real mystery, though, is where Hasbro hid the wires. Big hint: They're printed on the board, on strands of conductive ink. The game piece itself completes the circuit between two strands.

    Conductive inks, which typically contain silver flake, carbon and other resins, have been around since the 1970s, when they were introduced in keyboards and windshield defrosters. But a fast-growing New York City company called T-Ink is pushing the technology into new realms, especially toys. Its inks have been used by Fisher-Price to make Sesame Street posters that squawk, yapping Happy Meal boxes for McDonald's and an inflatable radio from Toys "R" Us that has no buttons or dials. You touch on a printed design to control the stations and volume. Last year the private company saw royalty and licensing revenue of $20 million, up from $10 million in 2002.

    T-Ink Chief Executive Martin Abrams says his company is trying to figure out how to print a power source and speakers, too. The company envisions military uniforms imprinted with cell phones, GPS units, heaters and lighting. Other possible uses: wetness detectors in diapers and talking newspapers.

    Xerox is experimenting with its own conductive inks for making electronic paper and circuitry for flat screen monitors and billboards. Precisia, a subsidiary of Flint Ink in Ann Arbor, Mich., has begun using conductive inks to replace copper antennae in radio frequency identification tags. Retailers such as Wal-Mart are testing the RF tag idea to track inventory in transit, but the high cost per tag has been a problem. Precisia's president, James Rohrkemper, believes that the use of conductive inks and high-speed printing processes could cut antenna costs by 50%.

    Blue Ramsey, a design professor at England's Brunel University, cautions that the inks will remain a plaything until engineers figure out how to print batteries and speakers, too. "Toys are ... fairly low cost, and when they stop working people don't get upset - they just throw them away, " he says.

 
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